I figured out the brand of grease used on the bearings, Kendall Super Blue, found a supplier in Ottawa, and got some for the repack job. I found a great number of vids available on You Tube that provided step by step instructions and lots of practicle tips on how to do the job. Watching the job being done is such a better
learning tool than reading about it in an article. This was a huge help.
Jacked up one side, with the jack stand well placed for safeties sake, and disassembled the hub and bearings. You have to pry out the inner bearing seal to remove that bearing, and in the process, it pretty much destroys the seal. The easiest method, of many suggested, seems to be using a claw hammer to work around the edge of the seal to pry it out. Once out, it is garbage. I then removed the inner seal, and cleaned it and the outer seal with brake cleaner.
Once the bearings were clean and dry, you want to examine them carefully for wear and heat burns. Install new bearing if you see any wear marks or excessive overheat burn marks. Mine were fine. Now the fun part, packing the bearings. It is not just a matter of smearing grease all over the outside of the bearing, you need to
"pack" it in between each roller and the race. A video best illustrates the action, but you are essentially forcing grease into the edge of the wide side of the bearing, using a press and scoop motion with a big blob of grease in the palm of your hand. If done correctly, you can see the grease emerging from the other side of the bearing. Keep going around the entire bearing a few times to ensure it is jammed with grease. If you do a poor job here, it will bite you hard at some point, most likely when you are in the middle of nowhere.
Place the inner bearing back into the hub, and gently tap the NEW inner seal in place. Apply a liberal amount of grease to the inside surfaces of the hub where the bearings sit, as well as the spindle itself. While all this is apart, it is also a good idea to clean the brake linings and grease the contact points of the brake
linings and the spindle backing plate. This is a different grease from that used on the bearings. Slide the hub back on the spindle, insert the outer bearing, then install the pressure washer and spindle nut.
the silver grease is for the brake/hub contact points |
about the job, not doing it.
Thanks Jim. This was helpful. I have Alto #83, so it is nice to have a reference that is exactly to what I have. -- Jerry
ReplyDeleteOur Altos were probably being built close to each other, as at that time, they were producing two units each week.
DeleteBearing repack is a bit of a chore, but possible if one is careful and understands what steps are needed.